Solid rotary program
Solid dies built by Midway Rotary Die Solutions
Tool steels, machine-sharpened edges, and tolerance controls dialed in for high-volume converting. Everything below is informational—no forms, just the specs you need to pick the right cylinder.
Solid Rotary Dies
MRD solid rotary dies are ground in-house with matched anvils and gears to deliver consistent kiss-cuts across wide webs. Each die ships with inspection data, recommended pressure, and resharpen intervals based on your material stack.
Key specifications
- Up to 16" diameter
- Max length of 60"
- Precision grind +/-0.0002" with full inspection reports
- Hardened to 58-64 HRC with documented inspection checkpoints
Highlights
- Documented tolerances for ISO-compliant traceability
- Matched anvil programs and press setup notes available
- Lifecycle tracking to optimize resharpen intervals
Request a tailored quote
Share your substrate specifics, liner, adhesive, and desired run window. We will respond with a recommended steel selection and tolerance stack.
Request a quoteNeed engineering support first? Email midwaycsr@midwayrotary.com with your application details.
FAQ
Frequently asked questions
How quickly can MRD resharpen a solid rotary die?
Our standard resharpen program averages five business days from receipt. Emergency services are available; contact our service team to schedule.
What information should I include with a solid die RFQ?
Include substrate, liner, adhesive, caliper targets, press make/model, desired run window, and any historical run notes. Drawings in DXF/DWG or PDF help us confirm geometry.
Why machine-sharpened?
Edge repeatability improves setup speed and cut consistency across runs.
How tight are tolerances?
Specify target tolerances in purchase docs; we confirm geometry and inspection plan.
When do edge upgrades matter most?
On abrasive films or heat-intensive runs; we’ll recommend options based on your material.