Lifecycle services built around uptime

Our engineering-first team benchmarks the entire material stack—substrates, liners, adhesive calipers, cure states, and target speeds—before quoting. That DFM for rotary die cutting approach prevents surprises once the die hits the press.

Engineers model relief pockets, bearer loads, slug removal, and shim recommendations to determine whether a solid or flexible tool best matches the run length. We also capture gear data, anvil specs, and registration notes for faster changeovers.

Incoming inspection confirms die serials, original grind data, and press history before we remove a single tenth. You receive updated run recommendations with every rotary die sharpening so operators set pressure correctly on the next install.

When a tool reaches end-of-life, our rotary die resharpening service outlines repair options—journal rebuilds, retooling, or full replacements—so you can plan spend before performance drifts. Emergency rotary die repair and retooling is available when a crash occurs mid-run.

Our engineers review live press data, camera images, and slug samples to isolate whether pressure, adhesive buildup, or wear is causing issues. We can coach operators through adjustments over video or dispatch technicians when a hands-on visit is the fastest way to restore throughput.

Support also covers new product introductions—reviewing kiss-cut depths, adding vacuum, or tweaking anvils before the official launch. Operators receive annotated setup sheets so fixes are captured for the next run.

We serialize every die, flexible tool, and anvil, then log inspection data, coatings, and sharpening intervals. That traceability feeds maintenance schedules, PPAP documentation, and purchasing forecasts so nothing gets lost between plants.

Customers can opt into reports that track run counts, resin or adhesive compatibility, and recommended replacements. When it’s time to retire a tool, you’ll know the lifecycle cost down to the penny.